Industrial Facility Profile

Engineered for quality,
built to scale.

A purpose-built nutraceutical facility at Barhi Industrial Estate (Sonipat, Haryana), planned with unidirectional material flows, controlled cleanrooms, and fully documented batch infrastructure.

Facility Location

Plot No. 135, Sector 24, HSIIDC Phase-3, Barhi, Sonipat, Haryana

Plot No. 135 • HSIIDC

Manufacturing Facility

Operational
Total Built-up Area0 sq. m.
Manufacturing Footprint0 sq. m.
Warehouse & Staging0 sq. m.
Analytical Lab & QC0 sq. m.
Unidirectional personnel and material airlock systems across all processing halls.
0 sq. m.Total Land Plot
0 sq. m.Built-up Footprint
0 sq. m.Core Manufacturing
0 sq. m.Dedicated Warehouse
0 sq. m.Analytical QC Labs
Production Throughput

Rated manufacturing capacities

Verified production volumes per operational shift across primary delivery formats.

Dosage FormInstalled CapacityProcessing Notes
Tablets0 Lakh units / shiftCoated & Uncoated
Hard Capsules0 Lakh units / shiftSizes 00 to 4
Softgels0 Lakh units / shiftRotary die lines
Powders / Granules0 kg / batchV-Blender & RMG
Sachets0 units / shiftHigh-speed multi-lane
Syrups & Liquids0 bottles / shiftAutomatic filling line
Equipment Profile

Installed processing machinery

Modern machinery designed for tight weight tolerances and high blister-seal integrity.

01Filling

High-Speed Encapsulation Machine

02Formulation

Automatic Capsule Filling Line

03Packaging

Automatic Liquid Filling & Labeling Line

04Secondary

Automatic Carton Packing Unit

05Barrier Pack

4-Track Alu-Alu Blister Machine

06Strip/Blister

4-Track High-Yield Blister Machine

Quality Control & Testing

Analytical testing and QA pipeline

Independent in-house laboratories verifying raw inputs, in-line blends, and finished batches.

01

Raw Materials

Chemical assay, identity, and microbial limits on intake.

02

In-Process Control

Blend uniformity, moisture checks, weight variations.

03

Finished Goods

Assay verification, disintegration tests, and barrier seal testing.

04

Stability Studies

Accelerated and real-time ICH climate-chamber monitoring.

05

Microbiology

Pathogen screening and environmental viable counts.

Major Analytical Instrumentation:
HPLC (High Performance Liquid Chromatography)UV-Vis SpectrophotometerFT-IR SpectrometerAutomated Dissolution & Disintegration Stations

Storage & Warehousing

Segregated warehouse bays spanning ~200 sq. m. of cold and ambient staging:

  • Quarantine & approved raw material bays
  • Finished goods staging with palletized racking
  • Dedicated packaging-material clean store
  • Monitored cold storage for heat-sensitive actives

Packaging Lines

Multi-format finishing options ensuring shelf-life stability and tamper evidence:

  • Blister & Alu-Alu strip sealing for solid orals
  • Automated bottle and induction-sealed HDPE jars
  • Multi-track single-dose sachet packing
  • Secondary cartoning, batch coding, and tamper labeling
Support Systems

Plant infrastructure & utilities

HVAC & AHU Systems

HEPA filtration, positive air cascades

Continuous Power Backup

Dedicated heavy-duty DG sets

Purified Water System

Multi-stage RO + EDI circulation loop

Oil-Free Compressed Air

Food & pharma-grade screw compressors

Climate Control

Active RH and room temperature regulation

Effluent Management

On-site zero-discharge ETP facility